Image
placeholder for browsers with JavaScript disabled.

Courses | Mistake Proofing

Mistake-Proofing for Perfect Quality

Until now, it could take years for a company to develop skill in mistake-proofing. Mistaking Proofing for Perfect Quality reverses that and makes perfect quality teachable and implementable in your enterprise.

Now learn how to permanently eliminate defects from design and production through our poka-yoke pathway: Mistaking Proofing for Perfect Quality (MP).

This comprehensive eight-module course was co-developed by leading experts, Dr. Martin Hinckley (author of Make No Mistake) and Dr. Gwendolyn Galsworth (author of Smart Simple Design and Work That Makes Sense).

In it, you and your teams learn how to eliminate defects permanently through mistake-proofing—from concept to consumer, from design to operations. Watch your design and process teams grow stronger, more aligned, and more effective. Watch your quality soar!

Contrary to popular notions, variation is not the source of defects—mistakes are. Complexity is. Rely on statistical process control, and you will be disappointed. The key to perfect product and process quality is SMS: Simplify, Mistake-proof, and Set Settings. It’s time to rethink your approach because quality can not only be free: It can pay back.

Until now, it could take years for a company to develop skill in mistake-proofing. Even then, what you learned usually endorsed out-of-date concepts and tools that were as hard to recall as to apply—and never addressed the real problem. Mistaking Proofing for Perfect Quality reverses that and makes perfect quality teachable and implementable in your enterprise.

Arrange for Dr. Hinckley to teach this course, on-site. He can also train your trainers, or your company can do it through our online training system.


What You Learn

Core Learning Outcomes

  • Learn why variation is not only the source of your quality problems
  • Learn why Six Sigma is not capable of either finding or solving problems and succeeds in barely 5% of its applications
  • Learn and apply our systematic 6-Step +1 Method—get to and eliminate the source of your quality problems: Complexity, Mistakes, and Adjustments
  • Learn how to develop efficiently develop robust solutions to actual quality problems in your company through our 5X5 Tools
  • Unlike other approaches to mistake-proofing, our method doesn’t just show you examples. We teach you the logic, the method, and the system behind the solutions so you can create innovative solutions to ALL your own quality challenges, reliably, repeatedly, precisely.

Who Attends: Your executives and site managers, engineering, maintenance, HR, CI, and training managers and their staff.  We encourage you to invite all key decision-makers.

Additional Information

Specifications

  • Includes the Mistake-Proof Resource Folio with customizable forms, files, hit lists, checklists, and exercises you can customize and print
  • Includes twelve full-color WTMS Instructional Wall Charts (special printing)
  • Two online coaching sessions with Dr. Hinckley

Training options to fit your organization.

Online, on-site, and Train-the-Trainer

Online

$3,890

per license

  • 12 Operator Training Modules
  • 3 Management Training Modules
  • 1-Year License (unlimited access)
  • Two Online Coaching Sessions 1
  • For Individuals or Large Groups
  •  Created/Narrated by Dr. Galsworth
  • WTMS Resource Folio 2
  • 10 Courtesy Licenses (for 45 Days)
  • Monthly Payment Plan Available

Live-Onsite

$4,500

Per Group

  • 1.5-Day Hands-On Workshop
  • Half-day Development Session
  • $50 per Added Participant (35 max)
  • One Online Coaching Session
  • Up to 25 Participants
  • Taught by Dr. Hinckley
  • Mistake Proof Resource Folio
  • Add-On: Assess Your Company's Level of Mistake Proofing ( $2,500) 3

Train-the-Trainer

Contact Us

for pricing

  • 3.5-Day TTT Process
  • Special Tools & Practice Sessions
  • Two Online Coaching Sessions 1
  • 6 to 14 Participants 4
  • Taught by Dr. Galsworth
  • Mistake Proof Resource Folio 2
  • Includes 1-Year License to Online System
  • Add a Follow-Up Day, Onsite ( $2,500) 3

All LIVE coaching sessions are 1.0-1.5 hours, for groups, and led by Dr. Galsworth (private sessions are available by arrangement).

The Resource Folio is packed with exercises, handouts, templates, instructional wall charts, articles, and the Participant Training Manual (ready to print as a PDF file).

Associated expenses are additional.

Periodically, we offer our TTT for a mixed group: your trainers + trainers from other companies.


"This is the best training I've ever attended in my life."

Corporate Quality Leader, Johnson & Johnson